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Safety Manual - Chapter 7
Generic Departmental Laboratory and Studio
Hygiene Plan
Updated November 2, 2007
Table of Contents
Chemical Hygiene Plan Introduction
The purpose of this Chemical Hygiene Plan is to define work practices
and procedures to help ensure that laboratory workers at Eastern
Illinois University are protected from health hazards associated
with the hazardous chemicals with which they work. The Chemical
Hygiene Plan is part of the University's compliance with the regulations
promulgated on January 31, 1990 by the U.S. Department of Labor
Occupational Safety and Health Administration (OSHA) entitled "Occupational
Exposures to Hazardous Chemicals in Laboratories" (Code of Federal
Regulations, 29 CFR 1910.1450).
OSHA has defined a hazardous chemical as a "chemical for which
there is statistically significant evidence based on at least one
study conducted in accordance with established scientific principals
that acute or chronic health effects may occur in exposed employees".
In addition, OSHA defines a laboratory as "a workplace where relatively
small quantities of hazardous chemicals are used on a non-production
basis". Finally, laboratory workers are defined in the OSHA Lab
Standard under the definition of "employee" as "an individual employed
in a laboratory workplace who may be exposed to hazardous chemicals
in the course of his or her assignments." An example of a laboratory
worker would be a University teaching assistant or faculty member
instructing an academic lab; the students in the academic laboratory
would not be considered laboratory workers. If there is any confusion
about whether a particular workplace is considered a laboratory
which utilizes hazardous chemicals, or whether someone is considered
a laboratory worker, the Department's Chemical Hygiene Officer
will upon request make this determination.
This Chemical Hygiene Plan shall be perused by all laboratory
workers prior to the commencement of lab duties at the ____________________________.
In addition to the Plan, the laboratory workers shall be cognizant
of and adhere to the Eastern Illinois University Safety Manual,
Chapter 7, Laboratory and Studio Safety and any other sections of
the Safety Manual relevant to their research. In addition to the
formal health and safety policies found in the Safety Manual, the
Environmental Health and Safety Department has prepared guidelines
which represent prudent health and safety practices in a number
of areas.
A written record stating that each laboratory worker has reviewed
the Chemical Hygiene Plan and related health and safety policies
and guides shall be kept by the person in charge of the lab or Department Chemical Hygiene Officer.
This Chemical Hygiene Plan (referred to as the Plan throughout
this document) will be reviewed annually by the
Chemical Hygiene Officer and/or the Environmental Health & Safety
Committee.
Responsibilities
The division of responsibilities regarding general health and
safety is outlined in the Safety Manual. Chapters 1 - 3 of the (Safety
Manual) discusses responsibilities of the Department's Chemical Hygiene, Deans, Directors, Vice President, and Heads of
Academic and Administrative Units; Supervisors; and Employees. Appropriate
sections shall be reviewed by laboratory workers and their supervisors.
Specific to this Department's Chemical Hygiene Plan responsibilities include the following:
- Appoint a Department's Chemical Hygiene Officer who will routinely review the
Chemical Hygiene Plan and suggest modifications as needed;
- Provide technical assistance to laboratory supervisors and workers
concerning appropriate storage, handling and disposal of hazardous
chemicals;
- Provide general laboratory safety training upon request;
- Conduct exposure assessments and laboratory inspections upon request
and on a routine basis;
- Assist Health Services in medical consultation as needed;
- Provide technical assistance concerning personal protective equipment
and laboratory safety equipment;
- Maintain a library of manufacturer's Material Safety Data Sheets
and other laboratory and chemical safety literature; and,
- Remain current on rules and regulations concerning chemicals used
on campus.
- Maintain and report
if required to Department of Homeland Security, Appendix A of the Chemical Facility Anti-Terrorism Standards (CFATS), a critical element of its chemical security efforts.
Deans, Directors, and Heads of Academic and Administrative Units
have the primary responsibility for the health and safety of their
staff and students. Specific responsibilities regarding the implementation
of the Chemical Hygiene Plan include:
- Collaborate with faculty and staff to taylor the Model Chemical
Hygiene Plan to include lab-specific guidelines and to develop strategies
to implement the Plan; and,
- Make and/or support budget requests for health and safety improvements.
Faculty and staff in charge of supervising laboratories (referred
to as laboratory supervisors throughout document) have the following
responsibilities for implementing the Chemical Hygiene Plan:
- Inform and train employees concerning chemical safety as required
by this Plan;
- Implement and enforce rules and standards concerning health and
safety for laboratories under supervisor's jurisdiction;
- Ensure compliance of laboratory workers with this Plan;
- Ensure the availability and enforce the use of appropriate personal
protective equipment;
- Remain cognizant of chemicals stored and used in labs and their
associated hazards;
- Conduct internal inspections of labs for health and safety concerns;
- Request assistance from the Environmental Health and Safety Department
as needed; and,
- Request allocation of funds from superiors for health and safety
improvements as needed.
Employee responsibilities regarding implementation of the Chemical
Hygiene Plan:
- Follow all health and safety standards and rules;
- Report all hazardous conditions to the supervisor;
- Wear or use prescribed protective equipment;
- Report any job-related injuries or illnesses to the supervisor
and seek treatment immediately;
- Refrain from the operation of any equipment or instrumentation
without proper instruction and authorization;
- Remain aware of the hazards of the chemicals in the lab and how
to handle hazardous chemicals safely; and,
- Request information and training when unsure how to handle a hazardous
chemical or procedure.
Standard Operation Procedure
"Standard operating procedures relevant to safety and health considerations
to be followed when laboratory work involves the use of hazardous
chemicals." 29 CFR 1910.1450(e)(i)
The Plan represents a minimum set of guidelines for the handling
of toxic chemicals on campus. Individual administrative units, laboratories
or research groups are required to develop more detailed procedures
as their situations warrant. Acceptable lab safety references such
as those listed in Appendix 1 of this document may be adopted in
whole or may be useful in developing additional procedures. In all
situations, individual faculty or staff will be responsible for
enforcing adequate safety and hygiene measures in laboratories they
supervise. If necessary, additional assistance from the Environmental
Health and Safety Department is available.
Some rules or standard operating procedures which apply to all
labs on campus include the following:
General
Respect and understand the safety and health hazards associated
with the chemicals and equipment in your laboratory, and practice
the following general safety guidelines at ALL times:
- Unattended experiments. Leaving hazardous systems unattended
is not good practice.
- Working alone. When working with hazardous materials, it is
advisable to have a second person present, or at a minimum, maintain
surveillance via telephone contact.
- Housekeeping. Exits, aisles and safety equipment must NOT be
obstructed in any way with equipment, furniture, etc. Work areas
and floors are not to be used for excessive storage. No authorized
items shall be stored in the corridors.
- Food, drink, cosmetics. Eating, drinking, and the application
of cosmetics is forbidden in areas where hazardous chemicals are
used and shall be done only in well-defined designated non-chemical
areas. Do not store food in the same refrigerator with chemicals,
biohazards or radioactive materials.
- Horseplay. Horseplay is forbidden.
- Equipment. Use proper equipment that is in good condition. For
example, never use chipped or cracked glassware. Shield pressurized
or vacuum apparatus and safeguard against bumping or overheating.
- Disposal of chemicals. Disposal of all laboratory waste shall
follow the procedures outlined in a guide entitled Waste Disposal
at Eastern Illinois University.
- Chemical spills and accident response. Consult the waste disposal
guide concerning chemical spills. For large spills/leaks, call the
Campus Police at Ext. 3211 and evacuate the area.
- Mouth pipetting. Mouth pipetting is forbidden.
- Mercaptans. To avoid false reporting of natural gas leaks, the
Charleston Fire Department should be contacted (345-xxxx) when mercaptans
will be used in a laboratory in such a manner that persons outside
of the laboratory could smell the mercaptan and suspect a natural
gas leak in the building.
- Perchloric acid. If perchloric acid is heated above ambient
temperature, it will give off vapors that can condense and form
explosive perchlorates. Hence, when heating perchloric acid above
ambient temperature, a perchloric acid fume hood with a wash down
system or a local scrubbing or trapping system should be used.
Personal Protection/Hygiene
Personal protection and personal hygiene are two very basic aspects
of laboratory safety. Wearing appropriate personal protection and
practicing good personal hygiene as described below will minimize
exposures to hazardous chemicals during routine use and in the event
of an accident.
- Attire. Wear a lab coat or apron, cover feet (no sandals or
open-toed shoes),
confine loose clothing and long hair.
- Gloves. Gloves are essential when working with hazardous substances.
The
proper gloves will prevent skin absorption, infection or burns.
All glove materials
are not equally effective in protection from chemical hazards. Consult
a chemical resistance chart such as the one found in Appendix 2 or contact the Campus Safety Officer for assistance i appropriate
selection.
- Eye protection. It is state law and campus policy (Chapter
4, section 11.51 of the Safety Manual) that personnel including
students, staff and visitors in laboratories wear safety glasses,
goggles, or face shields at all times where eye hazards are a possibility.
Goggles are recommended when chemical splashes are possible.
The wearing of contact lenses in labs is a controversial issue.
If contact lenses must be worn, it is necessary to wear goggles
at all times when in the lab. Contact lenses are not eye protection.
- Face shields. Face shields which cover the neck and ear areas
should be
worn when conducting a procedure which may result in a violent reaction.
- Glass tubing. When inserting tubing into stoppers, lubricate
tubing and
protect hands from being cut in the event of the tubing slipping
and breaking.
- Personal hygiene. Hands should be washed frequently throughout
the day, before leaving the lab, after contact with any hazardous
material, and before eating or smoking.
Hazardous Material Handling and Storage
Hazards associated with various chemicals and gases vary widely.
Understanding the hazards associated with a compound and minimizing
the quantity used and stored in the lab will decrease chance of
injury.
- Chemical storage. Chemical ideally should be stored by compatibility,
not by alphabetical arrangement. Oxidizers should be separated from
organics, air/water reactives must be kept dry and cyanides should
be stored away from acids.
Volatile toxic substances shall be stored in volatile storage
cabinets adequate to the purpose, or in hoods when storage cabinets
are unavailable. If volatile substances are stored in a hood, other
uses of the hood shall be restricted to activities compatible with
the chemical and physical properties of the stored or used chemicals.
When volatiles must be stored in a cooled atmosphere, explosion-proof
refrigerators or cold rooms designed for this purpose must be used.
- Chemical handling. Use bottle carriers for transporting chemicals
which are in glass containers. Close caps securely and avoid storing
chemical containers in hard to reach areas. Pour chemicals carefully,
and never add water to concentrated acid. Metal containers and nonconductive
containers (e.g., glass or plastic) holding more than five gallons
must be grounded when transferring flammable liquids.
- Cylinder storage. Cylinders must be stored in well ventilated
areas with their protective caps screwed on and the cylinder secured
(e.g., strapped or chained down) to reduce the chance or the cylinder
being knocked over. Do not store cylinders near heat or highly trafficked
areas. Do not store flammables and oxidizers together. Do not store
empty and full cylinders together. Storage of large quantities of
cylinders must be done in an approved gas cylinder storage area.
- Cylinder handling. Use appropriate hand carts to move cylinders.
Cylinders must be secured to the cart during transport. Highly toxic
gases should not be moved through the corridors, particularly during
business hours. Always consider cylinders as full and handle them
with corresponding care.
- Labels. Make sure all labels are legible. Label all secondary
containers with the chemical name and appropriate hazards. Date
all peroxidizable and other chemicals which may become unstable
over time; test and/or dispose of them when appropriate.
- Containers. Check the integrity of containers. Observe compatibilities,
for example hydrofluoric acid must not be stored in glass and some
oxidizers should not be stored in plastic containers.
Controlling Chemical Exposures
"Criteria that the employer will use to determine and implement
control measures to reduce employee exposure to hazardous chemicals
including engineering controls, the use of personal protective equipment
and hygiene practice; particular attention shall be given to the
selection of control measures for chemicals that are known to be
extremely hazardous." 29 CFR 1910.1450(e)(ii)
There are three major routes of entry for a chemical to enter
the body: inhalation, skin and eye contact, and ingestion. Three
types of controls for prevention of these various routes of entry
include: engineering controls, personal protective equipment and
administrative controls. Each route of entry a chemical can take
to enter the body can be controlled by a number of varying controls,
as explained below.
Inhalation hazards
Inhalation of chemicals is the most common route of entry a chemical
can take to enter the body. To avoid significant inhalation exposures,
engineering controls such as substituting a less volatile or a less
toxic chemical or substituting a liquid or solid chemical for a
gaseous one are the best means of control. If substitution is not
practical, ventilation should be used to lessen the chance of overexposure.
The use of well-functioning local exhaust and other local exhaust
systems is often required to minimize exposure to hazardous chemicals.
Dilution ventilation may be used to reduce exposure to nonhazardous
nuisance odors. For extremely toxic chemicals such as those classified
as poison gases by State or Federal Department of Transportation
(e.g., arsine, phosgene) the use of closed systems, vented gas cabinets,
failsafe scrubbing, detection or other stricter controls may be
required.
If both substitution and engineering controls are unavailable,
the use of personal protective equipment may be required to reduce
inhalation exposures. Respiratory protection from dust masks to
self-contained breathing apparatus may be utilized to this end.
If respirators are worn by laboratory employees, requirements of
the OSHA Respirator Standard (1910.134) must be met. This Standard
requires training on the proper use of respirators, medical surveillance
to ensure the user is capable of wearing a respirator, and fit testing
to ensure that the respirator fits properly. A lab worker or his/her
supervisor should contact the Campus Safety Officer in the event
that respiratory protection is utilized to control exposures to
hazardous chemicals.
Finally, administrative controls can be utilized to reduce the
risk of overexposure to
hazardous chemicals. Some examples of administrative controls include:
- minimization of exposure time for individual employees;
- restricted access to an area where a hazardous chemical is used;
- allowing a process that emanates nuisance odors to be done only
after typical
office hours, when most of the staff in the building have gone home;
and,
- proper signage on lab doors to indicate special hazards within,
a list of lab supervisor and occupants of the lab who should be
contacted in the event of an emergency, and appropriate telephone
numbers.
Skin/eye contact hazards
To reduce the risk of a chemical entering the body via skin and
eye contact, engineering controls include substitution and appropriate
ventilation as described above in Inhalation hazards. The more obvious
means of preventing skin and eye contact is the wearing of personal
protective equipment such as eye protection, face shields, gloves,
appropriate shoes, lab aprons, lab coats, and other protective equipment
as appropriate to the hazard. Since the chemical resistivity of
the different types of protective equipment varies significantly,
the lab supervisor should consult Appendix 2 or other references
to ascertain that the protective equipment material is resistant
to the chemical being protected against.
Administrative controls to reduce skin/eye contact include:
- enforcement of policies pertaining to skin and eye protection;
and,
- discarding or repair of cracked or broken glassware.
Ingestion
Ingestion of chemicals is the least common route of entry into
the body. However a laboratory worker can easily ingest chemicals
into the body via contaminated hands if they are not washed prior
to eating, smoking or sticking part of the hand or a writing tool
that has been in contaminated hands into the mouth. Some controls
for preventing this route of exposure include engineering controls,
such as isolating the hazardous substance so minimal contact is
required (e.g., use glove box), personal protective equipment such
as the wearing of gloves, and administrative controls such as restricting
mouth pipetting, encouraging good personal hygiene and designating
a well marked nonchemical area where eating, drinking and the application
of cosmetics is permitted.
At the request of faculty, staff or students, exposure evaluations
may be conducted by the Environmental Health and Safety Department
for any suspected overexposure to substances regulated by OSHA and/or
ACGIH TLV's. [Note: ACGIH TLV is "American Conference of Governmental
Industrial Hygienists Threshold Limit Value".] Records of exposure
evaluations will be kept at the Campus Safety Officer.
Fume Hoods and Other Engineering Controls
"A requirement that fume hoods and other protective equipment
are functioning properly and specific
measures that shall be taken to ensure proper and adequate performance
of such equipment." 29CFR 1910.1450(e)(iii)
All fume hoods on the EIU campus should comply with Campus Safety
Manual. Adequately functioning fume hoods should be marked to indicate
proper sash position for optimum hood performance. (In general fume
hoods should not be used with the sash fully open.) Fume hoods and
other engineering controls such as vented gas cabinets should be
surveyed annually by a qualified person (from the Campus EHS office, Physical Plant, outside contractor, etc.) with a written
report of the results maintained by the unit in charge of the lab.
In most cases, academic units are financially responsible for
the maintenance and functionality of the fume hoods. Because of
this, routine maintenance of fume hoods in some laboratory buildings
on campus is not conducted. Hence, the users of the fume hoods and
other ventilation equipment need to be certain that the equipment
is functioning. A simple visible test to ensure flow into fume hoods,
etc. is to tape a Kim Wipe to the hood and note its movement when
the exhaust fan is turned on.
Protective equipment other than fume hoods should be checked periodically
by the
laboratory supervisor to ensure that the equipment is functioning
properly.
Any questions or requests for assistance in evaluation of fume
hoods and other protective equipment may be directed to the Environmental
Health and Safety Department or the Physical Plant.
Employee Information and Training
"Provisions for employee information and training as prescribed
in paragraph (f) of this section." 29
CFR 1910.1450 (e)(iv)
All individuals who work in laboratories who may be exposed to
hazardous chemicals must be apprised of the hazards of chemicals
present in their work area. This information and training as outlined
below must be provided before initial assignment and before new
exposure situations. Equipment necessary for the safe handling of
hazardous substances must also be provided. Upon request by Departments
or other administrative units, Environmental Health and Safety personnel
will, from time to time, give presentations concerning general labs
safety practices. However, training specific for the particular
lab where and employee is assigned is the responsibility of the
employee's supervisor. The frequency of refresher information and
training shall be determined by the supervisor.
Information
Laboratory workers shall be informed of the location and availability
of the following:
- 29 CFR Part 1910.1450 "Occupational Exposures to Hazardous Chemicals
in
Laboratories" (the OSHA Lab Standard);
- This Chemical Hygiene Plan;
- Reference materials on chemical safety, including Material Safety
Data Sheets
(MSDSs);
- Permissible exposure limits (PELs) for OSHA regulated substances,
or if there is no applicable OSHA standard, the recommended exposure
limits or threshold limit value (TLVs) may be provided; and,
- Signs and symptoms associated with exposure to the
hazardous chemicals found in the lab.
Training
Laboratory worker training shall include:
- Detection methods and observations that may be used to detect
the presence or release of a hazardous chemical. Examples of detection
methods include visual appearance, odor, and an understanding of
chemical monitoring devices;
- Physical and health hazards of the chemicals; and,
- The work practices, personal protective equipment, and emergency
procedures to be used to ensure that the employee may protect himself/herself
from overexposure to hazardous chemicals.
The manufacturer's Material Safety Data Sheets will generally
contain much of the above information needed to comply with the
information and training requirements of the OSHA Lab Standard.
Hence, employees should peruse and understand the relevant MSDSs
and/or other comparable literature on the hazardous chemicals which
are used or stored in their laboratory. Additional training for
specific lab hazards must be provided by the employee's supervisor.
The OSHA Lab Standard, the EIU Chemical Hygiene Plan, a library
of MSDSs and other health and safety references are maintained at
the Environmental Health and Safety Department, Central Stores,
and are available to students, faculty or staff upon request. A
list of safety and industrial hygiene literature available from
the Campus Safety Officer is found in Appendix 1 of this document.
Copies of MSDSs may be obtained from the chemical supplier or
from the Division of Environmental Health and Safety. Though the
Campus Safety Officer maintains a library of MSDSs, individual departments
or laboratories are required to maintain their own files of Material
Safety Data Sheets and other reference materials.
Prior Approval
"The circumstances under which a particular laboratory operation,
procedure or activity shall require prior approval from the employer or the employer's designee before
implementation." 29 CFR 1910.1450(e)(v)
The responsibility for approval of the acquisition and use of
toxic chemical agents rests with the laboratory supervisor. Certain
materials including radioactive materials, recombinant DNA and certain
biohazards require prior internal approval at various levels. If
there are questions concerning the need for approval, the Campus
Safety Officer should be consulted.
Medical Consultation
"Provisions for medical consultation and medical examination in
accordance with paragraph (g) of this
section." 29 CFR 1910.1450(e)(3)(vi)
An opportunity to receive medical consultation shall be provided
under the following circumstances: if an employee develops any symptoms
thought to arise from chemical overexposure; after an event such
as a major spill, leak or explosion which may have resulted in an
overexposure; or, an overexposure is identified as the result of
an evaluation by the Chemical Hygiene Officer. Health Service will
designate one or more physicians at any given time to be consulting
physicians. Following notification of overexposure, arrangements
for an appropriate medical examination must be completed before
the exposed individual may return to work. Any medical examination
required by this Plan shall be provided without cost to the employee,
without loss of pay and at a reasonable time and place. Records
of any medical examination will be maintained at Health Service.
Chemical Hygiene Officer
"Designation of personnel responsible for implementation of the
Chemical Hygiene Plan including the assignment of a Chemical Hygiene
Officer and, if appropriate, establishment of a Chemical Hygiene
Committee." 29 CFR 1910.1450(e)(3)(vii)
The Departmental Chemical Hygiene Officer or Division staff person designated
by the Dean will be designated as the Chemical Hygiene Officer
for College. The Eastern Illinois University
Environmental Health and Safety Committee will serve at the Eastern
Illinois University Chemical Hygiene Committee.
Special Provisions for Select Carcinogens, Reproductive Toxins and Acutely Toxic Chemicals
"Provisions for additional employee protection for work with particularly
hazardous substances. These include "select carcinogens," reproductive
toxins and substances which have a high degree of acute toxicity.
Specific consideration shall be given to the following provisions
which shall be included where appropriate: (A) Establishment of
a designated area (B) Use of containment devices such as fume hoods
or glove boxes; (C) Procedures for safe removal of contaminated
waste; and (D) Decontamination procedures." 29 CFR 1910.1450(e)(e)(viii)
In addition to the general safety guidelines mentioned in the
first section and throughout the Plan, special precautions are needed
when handling genotoxins, reproductive toxins and chemicals with
a high degree of acute toxicity. A minimum set of guidelines that
should be followed are listed below. The lab supervisor should ensure
that these and other precautions designed to minimize risk of exposure
to these substances are taken.
- Quantities of these chemicals used and stored in the laboratory
should be
minimized, as should their concentrations in solution or mixtures.
- * Work with genotoxins, reproductive toxins and acutely toxic
chemicals should be performed within a functioning fume hood, biological
safety cabinet, ventilated glove box, sealed system, or other system
designed to minimize exposure to these substances. (The exhaust
air from the ventilation systems may require scrubbing before being
released into the atmosphere.) In all cases, work with these types
of chemicals shall be done in such a manner that the OSHA permissible
exposure limits or similar standards are not exceeded.
- Compressed gas cylinders which contain acutely toxic chemicals
such as arsine and nitrogen dioxide should (and may be required
to) be kept in ventilated gas cabinets.
- The ventilation efficiency of the designated fume hood, glove
box or gas cabinet, and the operational effectiveness of mechanical
and electrical equipment used to contain or manipulate these special
substances should be evaluated periodically by the laboratory personnel
at intervals determined by the laboratory supervisor. The interval
of evaluating systems may vary from weekly to biannually depending
upon the frequency of usage, quantities employed and level of hazard.
- Each laboratory utilizing these substances must designate an area
for this purpose and must sign or mark this area with an appropriate
hazard warning. The designated area may be an entire laboratory,
an area of the laboratory or a device such as a fume hood or glove
box. the designated area should be marked with a DANGER, specific
agent, AUTHORIZED PERSONNEL ONLY or comparable warning sign.
- All laboratory workers who work in a laboratory which has an
area designed for use with genotoxins, reproductive toxins and acutely
toxic chemicals must be trained about the deleterious effects of
these substances as well as signs and symptoms regarding exposure
to these substances, whether or not they actually work with the
substance themselves. Training to ensure the safe handling and storage
of these substances is required for those who use these materials.
This training is the responsibility of the laboratory supervisor
and must be done prior to the use of any of these materials.
- Laboratory workers working with these chemicals must have access
to appropriate protective equipment and clothing (available at no
expense to the workers) and must be trained on how to properly utilize
the safety equipment. For example, when working with highly toxic
gases, it is often recommended that the workers have available and
be trained to use self-contained breathing apparatus.
- Detection equipment may be required in laboratories where chemicals
(especially poisonous gases) with a high degree of acute toxicity
are utilized.
- All wastes contaminated with these substances should be collected
and disposed of in a timely manner and appropriately as outlined
in the the Campus Safety Officer waste disposal guide mentioned
previously. For special disposal information, call the Campus Safety
Officer (Ext. 3727). If possible and as soon as practical, waste
products shall be destroyed by a suitable, generally acceptable
chemical procedure to lessen or eliminate their toxicity.
- The designated working area shall be thoroughly and appropriately
decontaminated and cleaned at regular intervals determined by the
laboratory supervisor. The interval may be as short as one day or
as long as six months depending upon the frequency of usage and
level of hazard. * Special precautions to avoid release and exposure
to highly toxic chemicals, genotoxins and reproductive toxins must
be utilized. For instance, volatile substances should be kept cool
and contained; gases should have properly functioning valves, check
valves, regulators, containment which can withstand pressure buildup,
and appropriate piping; and dispersive solids should be kept in
closed containers, used in places with minimum air currents, and
appropriate contact materials should be used to avoid static charging.
- Emergency response planning for releases or spills shall be
prepared by the lab supervisor and included in the training of the
laboratory workers and others who may be affected in the building.
The Campus Safety Officer and the Charleston Fire Department should
be involved in this planning.
Appendix 1
References available at the Environmental Health and Safety Department
as of May 1, 1992:
- Safety Manual, Chapter 7, Laboratory and Studio Safety, Eastern
Illinois University, Charleston, Illinois.
- Handbook of Compressed Gases, 3rd ed., Compressed Gas Association,
Arlington, Virginia, 1990.
- Handbook of Laboratory Safety, 3rd ed., edited by A. Keith Furr,
CRC Press, 1990.
- Hawley's Condensed Chemical Dictionary, 11th ed., Irving Sax and
Richard J. Lewis, Sr., Van Nostrand Reinhold Company, 1978.
- Industrial Ventilation, 20th ed., American Conference of Governmental
Industrial Hygienists, 1988.
- Laboratory Safety Manual, Indiana University Department of Chemistry,
Bloomington, Indiana, 1989.
- Laboratory Safety: Practices for Progress, University of Michigan
Department of Occupational Safety and Environmental Health, 1990.
- NIOSH Pocket Guide to Chemical Hazards, DHHS (NIOSH), June 1990,
DHHS (NIOSH) Publication No. 90-117.
- OSHA Safety and Health Standards, (29 CFR 1910), United States
Department of Labor, U.S. Government Printing Office, 1988.
- Patty's Industrial Hygiene and Toxicology, 3rd ed., Patty, F.A.,
Volumes 1.2(A,B,C), and 3(A,B), Wiley-Interscience, 1978.
- Prudent Practices for Disposal of Chemicals from Laboratories,
National Research Council, National Academy Press, 1983.
- Prudent Practices for Handling Hazardous Chemicals in Laboratories,
National Research Council, National Academy Press, 1981.
- Purdue Right-to-Know and Hazardous Materials Safety Manual, Purdue
University RAdiological and Environmental Management, West Lafayette,
Indiana. Appendix 1, Cont.
- Safety in Academic Chemistry Laboratories, 5th ed., Committee
on Chemical Safety, American Chemical Society: Washington, D.C.,
1990.
- TLVs: Threshold Limit Values and Biological Exposures Indices
for 1988-1989, American Conference of Governmental Industrial Hygienists,
1988.
Appendix 2
Resistance to Chemicals of Common Glove Materials (E=Excellent;
G=Good; F=Fair; P=Poor)
| Chemical |
Natural Rubber |
Neoprene |
Nitrile |
Vinyl |
| Acetaldehyde |
G |
G |
E |
G |
| Acetic acid |
E |
E |
E |
E |
| Acetone |
G |
G |
G |
F |
| Acrylonitrile |
P |
G |
---- |
F |
| Ammonium hydroxide (sat) |
G |
E |
E |
E |
| Aniline |
F |
G |
E |
G |
| Benzaldehyde |
F |
F |
E |
G |
| Benzenea |
P |
F |
G |
P |
| Benzyl chloridea |
F |
P |
G |
P |
| Bromine |
G |
G |
---- |
G |
| Butane |
P |
E |
---- |
P |
| Butyraldehyde |
P |
G |
---- |
G |
| Calcium hypochlorite |
P |
G |
G |
G |
| Carbon disulfide |
P |
P |
G |
F |
| Carbon tetrachloridea |
P |
F |
G |
F |
| Chlorine |
G |
G |
---- |
G |
| Chloroacetone |
F |
E |
---- |
P |
| Chloroforma |
P |
F |
G |
P |
| Chromic acid |
P |
F |
F |
E |
| Cyclohexane |
F |
E |
---- |
P |
| Dibenzyl ether |
F |
G |
---- |
P |
| Dibutyl phthalate |
F |
G |
---- |
P |
| Diethanolamine |
F |
E |
---- |
E |
| Diethyl ether |
F |
G |
E |
P |
| Dimethyl sulfoxideb |
---- |
---- |
---- |
---- |
| Ethyl acetate |
F |
G |
G |
F |
| Ethylene dichloridea |
P |
F |
G |
P |
| Ethylene glycol |
G |
G |
E |
E |
| Ethylene trichloridea |
P |
P |
---- |
P |
| Fluorine |
G |
G |
---- |
G |
| Formaldehyde |
G |
E |
E |
E |
| Formic acid |
G |
E |
E |
E |
| Glycerol |
G |
G |
E |
E |
| Hexane |
P |
E |
---- |
P |
| Hydrobromic acid (40%) |
G |
E |
---- |
E |
| Hydrochloric acid (conc) |
G |
G |
G |
E |
| Hydrofluoric acid (30%) |
G |
G |
G |
E |
| Hydrogen peroxide |
G |
G |
G |
E |
| Iodine |
G |
G |
---- |
G |
| Methylamine |
G |
G |
E |
E |
| Methyl cellosolve |
F |
E |
---- |
P |
| Methyl chloridea |
P |
E |
---- |
P |
| Methyl ethyl ketone |
F |
G |
G |
P |
| Methylene chloridea |
F |
F |
G |
F |
| Monoethanolamine |
F |
E |
---- |
E |
| Morpholine |
F |
E |
---- |
E |
| Naphthalenea |
G |
G |
E |
G |
| Nitric acid (conc) |
P |
P |
P |
G |
| Perchloric acid |
F |
G |
F |
E |
| Phenol |
G |
E |
---- |
E |
| Phosphoric acid |
G |
E |
---- |
E |
| Potassium hydroxide (sat) |
G |
G |
G |
E |
| Propylene dichloridea |
P |
F |
---- |
P |
| Sodium hydroxide |
G |
G |
G |
E |
| Sodium hypochlorite |
G |
P |
F |
G |
| Sulfuric acid (cone) |
G |
G |
F |
G |
| Toluenea |
P |
F |
G |
F |
| Trichloroethylenea |
P |
F |
G |
G |
| Tricresyl phosphate |
P |
F |
---- |
F |
| Triethanolamine |
F |
E |
E |
E |
| Trinitrotuluene |
P |
E |
---- |
P |
Aromatic and halogenated hydrocarbons will attack all types of
natural and synthetic glove materials. Should swelling occur, the
user should change to fresh gloves and allow the swollen gloves
to dry and return to normal. bNo data on the resistance to dimethyl
sulfoxide of natural rubber, neoprene, nitrile rubber, or vinyl
materials are available; the manufacturer of the substance recommends
the use of butyl rubber gloves.
Taken from Prudent Practices for Handling Hazardous Chemicals
in Laboratories, 1981
Resistant Properties of Selected Materials by Chemical Class
| Chemical |
Butyl |
Viton/CPE |
Natural Neoprene |
Rubber |
Neoprene |
| |
|
|
|
|
|
| Acids, carboxylic & aliphatic |
|
|
|
|
|
| Unsubstituted |
R |
r |
r |
** |
rr |
| Polybasic |
|
|
|
|
rr |
| Aldehydes |
|
|
|
|
|
| Aliphatic and alicyclic |
RR |
NN |
r |
** |
NN |
| Aromatic & heterocyclic |
rr |
|
n |
nn |
nn |
| Amides |
rr |
|
** |
nn |
|
| Amines, aliphatic & alicyclic |
|
|
|
|
|
| Primary |
** |
** |
n |
NN |
** |
| Secondary |
** |
|
n |
NN |
nn |
| Tertiary |
** |
** |
|
** |
** |
| Polyamine |
** |
|
|
NN |
** |
| Cyanides |
|
|
|
r |
|
| Esters, carboxylic |
|
|
|
|
|
| Formate |
|
|
n |
|
|
| Acetates |
** |
** |
n |
NN |
nn |
| Higher monobasic |
nn |
nn |
** |
NN |
nn |
| Polybasic |
|
r |
r |
r |
|
| Aromatic phthalate |
rr |
|
r |
** |
** |
| Ethers |
|
|
|
|
|
| Aliphatic |
** |
rr |
** |
NN |
** |
| Halogen compounds |
|
|
|
|
|
| Aliphatic, unsubstitued |
nn |
nn |
r |
NN |
NN |
| Aliphatic, substituted |
** |
|
|
NN |
rr |
| Aromatic, unsubstituted |
nn |
nn |
r |
N |
|
| Polynuclear |
|
|
|
NN |
nn |
| Vinyl halides |
|
|
|
|
|
| Heterocyclic compounds |
|
|
|
|
|
| Epoxy compounds |
** |
|
|
** |
nn |
| Furan derivatives |
nn |
|
nn |
|
|
| Hydrazines |
** |
nn |
n |
** |
** |
| Hydrocarbons |
|
|
|
|
|
| Aliphatic & alicyclic |
N |
r |
r |
NN |
** |
| Aromatic |
** |
rr |
r |
NN |
NN |
| Hydroxyl compnounds |
|
|
|
|
|
| Aliphatic & alicyclic |
|
|
|
|
|
| Primary |
RR |
rr |
rr |
nn |
** |
| Secondary |
rr |
rr |
r |
** |
** |
| Tertiary |
r |
|
|
** |
rr |
| Polyois |
r |
|
** |
rr |
rr |
| Aromatic |
** |
|
r |
** |
** |
| Inorganic acids |
** |
** |
rr |
** |
** |
| Inorganic bases |
r |
r |
|
RR |
RR |
| Inorganic gases |
** |
r |
n |
n |
r |
| Inorganic salts |
r |
|
n |
** |
r |
| Isocyanates |
|
|
|
NN |
n |
| Ketones, aliphatic |
** |
NN |
n |
NN |
NN |
| Nitriles, aliphatic |
rr |
|
|
NN |
** |
| Nitro compounds |
|
|
|
|
|
| Unsubstituted |
rr |
r |
|
NN |
** |
| Organo-phosphorous compounds |
|
|
r |
|
|
| Peroxides |
|
|
|
r |
|
| Sulfur compounds |
|
|
|
|
|
| Thiois |
|
** |
|
|
|
Resistant Properties of Selected Materials by Chemical Class
| Chemical |
Nitrile + PVC |
Nitrile |
PE |
PVA |
PVC |
Viton |
Butyl/Neoprene |
| Acids, carboxylic & aliphatic |
|
|
|
|
|
|
|
| Unsubstituted |
** |
rr |
NN |
** |
** |
** |
r |
| Polybasic |
rr |
rr |
n |
|
rr |
|
|
| Aldehydes |
|
|
|
|
|
|
|
| Aliphatic & alicyclic |
nn |
NN |
** |
NN |
NN |
** |
r |
| Aromatic & heterocyclic |
n |
nn |
NN |
rr |
N |
r |
|
| Amides |
|
|
|
|
|
|
|
| Amines, aliphatic & alicyclic |
|
|
|
|
|
|
|
| Primary |
|
rr |
|
nn |
** |
** |
|
| Secondary |
|
** |
|
** |
NN |
nn |
n |
| Tertiary |
** |
** |
|
** |
** |
rr |
|
| Polyamine |
nn |
|
|
|
NN |
rr |
|
| Cyanides |
|
|
|
|
|
|
|
| Esters, carboxylic |
|
|
|
|
|
|
|
| Formate |
|
|
|
|
n |
|
n |
| Acetates |
nn |
NN |
NN |
** |
NN |
n |
** |
| Higher monobasic |
|
nn |
NN |
rr |
NN |
|
** |
| Polybasic |
|
** |
|
|
rr |
|
r |
| Aromatic phthalate |
|
|
|
|
nn |
rr |
r |
| Ethers |
|
|
|
|
|
|
|
| Aliphatic |
** |
** |
|
** |
** |
|
** |
| Halogen compounds |
|
|
|
|
|
|
|
| Aliphatic unsubstituted |
NN |
NN |
NN |
** |
NN |
** |
n |
| Aliphatic substituted |
|
nn |
|
** |
NN |
rr |
|
| Aromatic unsubstituted |
n |
nn |
NN |
|
N |
rr |
n |
| Polynuclear |
|
|
|
|
n |
rr |
|
| Vinyl halides |
|
|
|
|
n |
rr |
|
| Heterocyclic compounds |
|
|
|
|
|
|
|
| Epoxy compounds |
|
nn |
NN |
** |
nn |
NN |
|
| Furan derivatives |
|
|
|
|
NN |
nn |
n |
| Hydrazines |
** |
nn |
** |
** |
n |
|
|
| Hydrocarbons |
|
|
|
|
|
|
|
| Aliphatic & alicyclic |
** |
** |
** |
** |
NN |
RR |
n |
| Aromatic |
NN |
** |
NN |
** |
NN |
RR |
r |
| Hydroxyl compounds, aliphatic & alicyclic |
|
|
|
|
|
|
|
| Primary |
nn |
** |
** |
** |
** |
rr |
** |
| Secondary |
** |
rr |
|
rr |
** |
rr |
r |
| Tertiary |
rr |
rr |
|
|
** |
|
|
| Polyois |
rr |
rr |
|
|
** |
|
** |
| Aromatic |
** |
** |
** |
nn |
** |
rr |
r |
| Inorganic acids |
** |
** |
** |
n |
** |
rr |
** |
| Inorganic bases |
** |
RR |
** |
n |
** |
rr |
r |
| Inorganic gases |
|
|
** |
n |
** |
** |
** |
| Inorganic salts |
r |
r |
|
|
R |
|
|
| Isocyanates |
|
|
|
|
|
|
|
| Ketones, aliphatic |
N |
** |
NN |
** |
NN |
NN |
** |
| Nitriles, aliphatic |
|
|
NN |
rr |
NN |
rr |
|
| Nitro compounds, unsubstituted |
|
nn |
|
** |
** |
** |
|
| Organo-phosphorous compounds |
|
|
|
|
|
|
|
| Peroxides |
|
|
|
|
|
|
|
| Sulfur compounds |
|
|
|
|
|
|
|
| Thiois |
|
|
|
|
|
|
n |
Legend:
- RR, R, rr and r represent positive degrees of resistance.
- NN, N, nn and n represent degrees of poor resistance.
- Double characters indicate that the rating is based on test data.
- Single characters indicate that the rating is based on qualitative data.
- Upper-case
letters indicate a large body of consistent data.
- Lower-case letters indicate either a small quantity of data or inconsistent information.
- Asterisks (**) mean that the material varied considerably in its
resistance to chemicals within a given class and data for specific
chemicals should be used it available.
- Butyl - Butyl rubber
- CPE
- Chlorinated polyethylene
- Viton/Neoprene - layered material, 1st
mat. on surface
- Natural rubber - same
- Neoprene - same
- Nitrile +
PVC - Nitrile rubber + polyvinyl chloride
- Nitrile - Nitrile rubber
PE - Polyethylene
- PVA - Polyvinyl alcohol
- PVC - Polyvinyl chloride
- Viton - same
- Butyl/Neoprene - layered material - first material
on surface
Taken from CRC Handbook of Laboratory Safety, 3rd ed.
Move on to Chapter 9
Accident Reporting or back to Safety
Manual
|